Iron and Steels Plants

Al-Tuwairqi Group, KSA

• Consulting engineering services for integrated steel complex at Dammam (capacity : 2.2 million ton)

Libyan Iron and Steel Company (LISCO), Misurata, Libya

• Detailed project report and master plan for steel development for a integrated iron and steel complex at Misurata (initial capacity 1.26 million tons/year to be expanded to 5 million tons in phase II).
• Principal consultant responsible for comprehensive design and engineering, construction and erection, commissioning and start up as well as assistance in recruitment and training of personnel including general supervisory services for infrastructure facilities such as power and desalination units, port and harbour, trans-country gas pipeline and township.
• Engineering of complete raw materials (pellet & lump iron ore), DRI & HBI handling, screening & storage systems for gas based MIDREX DR plant including ship unloading and loading facilities (capacity : 2.7 MTPY)
• Comparative study of sites for locating the first coast-based steel plant in Libya.
• Principal consultant for providing technical assistance in plant operations in selected areas, development of computerised maintenance management system, organisation and development of spare parts cell to manufacture spare parts within the plant, consultancy services in selection of equipment, finalisation of contract and supervision of construction for the proposed DR module 3.
• Engineering services for ferroalloy handling system for SMS-1
• Site levelling and preparation; supervision services for the first coast-based steel plant in Libya.
• Master plan on enhancement of plant capacity
• Technical assistance in the operation, maintenance and management of the EAF steelmelt shop, and for on-the-job training of steelmelt shop personnel for mini steel plant, Tripoli.

Board of Engineering Industry, Misurata, SPLAJ

• Consulting engineering services.

Qatar Steel Company (QASCO), Qatar

• Detailed project report for expansion of steel melt shop.
• Expansion of steel melt shop and optimization of high speed finishing bar mill (HSFBM)
• Modernisation of SMS-1
• Engineering services for EF, 2 LF and CC
• Engineering consultancy services for expansion project covering new DRI plant & bar mill and expansion of SMS at Mesaieed

Al Nasser Industrial Enterprises L. L. C, Abdu Dhabi

• Consulting engineering services for direct reduction plant and steel melt shop in the newly developed Free Zone near Mussafah, Abu Dhabi

Ceylon Steel Corporation, Colombo

• Engineering report including schematic plant layout, materials flow diagrams, design of auxiliary facilities, programme for construction and commissioning, capital and production cost estimates and manning schedules for electric arc furnace and continuous casting plant, Oruwala (45,000 tons/year of steel billets with provision for expansion).

General Organisation of Industrialisation of Arab Republic of Egypt, Cairo

• Technical consultancy services for revamping of existing Thomas converter shop and ancillaries of Helwan Iron and Steel Plant, Arab Republic of Egypt (expansion to 1.5 million tons/year). (UNIDO sponsored assignment)

Nepal Bureau of Mines, Government of Nepal, Kathmandu

• Feasibility study and preliminary engineering services for small integrated steel plant in Nepal (capacity: 50,000 tons of finished steel/year).

P.T. Irosteel Works Ltd, Jakarta, Indonesia (P.T. Badja Indonesia Utama, Jakarta)

• Comprehensive design, engineering and construction supervision services for the Electric arc furnace /continuous casting/bar rod mill plant (capacity : 100,000 tons/year) consisting of three 25-ton arc furnaces, one 3-strand continuous billet casting unit and a bar/rod mill.
• Design, engineering and supervision of installation of second continuous billet casting machine for electric arc furnace/continuous casting/rod mill plant, Jakarta, Indonesia.
• Engineering services for change over from inplant generation to purchased power by electric arc furnace/continuous casting / bar and rod mill, Jakarta.

C.V.G. Siderurgical del Orinoco C.A., Matanzas, Venezuela

• Engineering services in specified plant areas including detailed network planning and cost control; civil, electrical and utility engineering; international procurement, coordination, inspection of equipment etc. for the expansion of the SIDOR steel plant at Matanzas from 1 million ton to 5 million tons per year.
• Design and engineering of expansion and modernization of existing pellet plant involving iron ore fines handling, additives handling, storage and proportioning system for preparation of blended mix material for green pellets (capacity : 7.3 MTPY).

Heavy Industrial Corporation of Malaysia BHD, Kuala Lumpur, Malaysia

• Project consultant for Trengganu Steel Plant (0.6 MT capacity) using direct reduction/electric arc furnace route.

Egyptian Italian Engineering and Construction Joint Stock Company (EGITALEC), Cairo, Arab Republic of Egypt

• Sectoral study of the steel industry in Arab Republic of Egypt up to 2000 AD

Government of the Mongolian People's Republic, Ulan Bator, Mongolia

• Detailed project report including comprehensive techno-economic evaluation for mini-steel project (capacity: 100,000 tons/year for the production of steel bars and rods, light sections etc).

General Organisation of Engineering Industries, Damascus, Syria

• Principal consultant of Al-Zara Iron & Steel Complex at Hama, Syria. Integrated plant being built at a green-field site based on DR-EAF route utilising natural gas and imported pellets (capacity: 700,000 tpy of rolled steel products).

Complexe Siderurgique Maghrebin ‘MASID’, Casablanca, Morocco

• Comprehensive design and engineering services including evaluation of tenders, assistance in the placement of orders, inspection and quality assurance, supervision of construction and erection, assistance in commissioning and trial runs etc. for Ministeel project, Province Settat, Morocco (initial capacity 125,000 tons/year of bars and rods).

Caribbean Ispat Ltd., Couva, Trinidad & Tobago

• Consulting engineering services, basic engineering, procurement services, implementation assistance and assistance in commissioning and start-up and Environment and plant upgradation schemes, Caribbean Ispat Ltd., Trinidad

Arab Company for Special Steel (ARCOSTEEL), Egypt

• Engineering of sponge iron, flux and additive handling system for steel melt shop involving belt conveyor, feeder, proportioning facilities etc.
• Consulting engineering services for civil structural and erection of equipment for Alloy & Special Steel Project (capacity: 140,000 tons/year)
• Detailed engineering services carried out for utilities, civil and structural and detailed design and preparation of drawings.

Thai Special Steel Ltd Thailand

• Engineering services including inspection, supervision etc for new coke complex

Suez Steel Mini Mill Project, Egypt

• Engineering of sponge iron, flux and additive handling system for steel melt shop involving belt conveyor, feeder, proportioning facilities etc.

Hovensa LLC, Delayed Coker Project, ST Croix Virgin Island, USA

• Design, engineering and detailing of 1.5 MTPY petroleum coke handling system with dome storage and ship loading on behalf of KRUPP-ROBINS Inc, Denver, USA. (capacity : 1.5 MTPY)

Ispat Annaba S.P.A, Algeria

• Design and detailed engineering services for new mar mill project (capacity : 4,00,000 tons per year).
• Consultancy services for revamping and modernisation of existing bar mill (capacity: 5,00,000 tons per year).

Ispat Sidex S.A., Romania

• Consultancy services for revamping and modernisation of pickling line and tandem cold mill (capacity : 1.4 million tons per year).

Ispat International

• Engineering services for slab caster project at Karmet, Kazakhstan

Mittal Steel Temirtau (Formarly Ispat Karmet)

• Detailed engineering services for slab caster project (capacity 5 million ton)