Steel Melt Shops

Libyan Iron and Steel Company (LISCO), Misurata, Libya

• Engineering services for ferroalloy handling system for SMS-1
• Technical assistance in the operation, maintenance and management of the EAF steel melt shop, and for on-the-job training of steel melt shop personnel.
• Feasibility report for 3.0 MTPA expansion of steel melt shop, procurement services to LISCO for steel melt shop facilities.
• Feasibility report on production of 300,000 tpy saleable billets at Misurate Steel Complex

Qatar Steel Company (QASCO), Qatar

• Feasibility study on demand and market for slab products plant (capacity: 1 million tons/year). Project engineering; financial and economic evaluation including socio-economic evaluation and benefits to the State of Qatar.
• Detailed project report for expansion of steel melt shop.
• Detailed project report for new steel melt shop
• Modernisation of SMS-1
• Engineering services for EF, 2-LF and CC
• Engineering consultancy services for expansion project covering new DRI plant & bar mill and expansion of SMS at Mesaieed
• Expansion of steel melt shop and optimization of high speed finishing bar mill (HSFBM)
• Re-study of expansion of steel melt shop – phase II

Qatar Hot Briquetted Iron Company, Qatar

• Feasibility report for 1 million tpy DR-EAF based slab products plant, with captive power and desalination facilities in Qatar.

ATG Steel, Egypt

• Technical report on 2 MTPY billet making complex

Ceylon Steel Corporation, Colombo

• Engineering report including schematic plant layout, materials flow diagrams, design of auxiliary facilities, programme for construction and commissioning, capital and production cost estimates and manning schedules for electric arc furnace and continuous casting plant, Oruwala (45,000 tons/year of steel billets with provision for expansion).

General Organisation of Industrialisation of Arab Republic of Egypt, Cairo

• Technical consultancy services for revamping of existing Thomas converter shop and ancillaries of Helwan Iron and Steel Plant, Arab Republic of Egypt (expansion to 1.5 million tons/year) (UNIDO sponsored assignment)
• Principal consultant for Al-Zara Iron & Steel Complex at Hama, Syria based on DR-EAF route utilising natural gas and imported pellets (capacity: 700,000 tpy of rolled steel products).

Metalurski Institut Zenica,Yugoslavia

• Technical and economic feasibility study on better utilisation of existing steel melt shop of Zenica Steelworks, Zenica (capacity: 900,000 ingot tons of steel/year).

Desbro Trading Limited, Mauritius

• Report on the installation of electric arc furnace and ingot casting facilities in Mauritius.

Bombay-Burma Trading Corporation Limited, Bombay

• Feasibility report for the installation of facilities consisting of a 20-ton electric arc furnace and a twin-strand continuous billet casting machine in Indonesia.

National Steel (Dubai) Ltd, Dubai

• Feasibility report for mini-steel project with electric arc furnace, continuous casting and rolling mill facilities for production of 40,000 tons of finished rolled products per annum.

P.T. Badja Indonesia Utama, Jakarta

• Comprehensive design, engineering and construction supervision services for the plant consisting of three 25-ton arc furnaces, one 3-strand continuous billet casting unit and a bar/rod mill (capacity : 100,000 tons/year). A special feature of the project is its own captive power plant.
• Operational services which included training of senior and junior personnel of BIU in the operation of 30-ton arc furnaces and a 3-strand continuous casting machine and all ancillary equipment; and advisory services.
• Maintenance services for electric arc furnace/continuous casting/bar and rod mill (capacity: 100,000 tons/ year).
• Design, engineering and supervision of installation of second continuous billet casting machine
• Engineering services for change over from inplant generation to purchased power for electric arc furnace/continuous casting/bar and rod mill

C.V.G. Siderurgical del Orinoco C.A., Matanzas, Venezuela

• Engineering services in specified plant areas including detailed network planning and cost control; civil, electrical and utility engineering; international procurement, coordination, inspection of equipment etc. for expansion of the SIDOR steel plant at Matanzas from 1 million ton to 5 million tons per year. Facilities included DR units, modern bar mill, wire rod mill, EAF shop and continuous casting machines.
• Techno-economic operations study for SIDOR, Venezuela, Non-flat products complex.

General Company of Iron and Steel Products (GECOSTEEL) Hama, Syria

• Operational maintenance services for iron and steel plant comprising electric arc furnace/continuous casting/bar and rod mill (capacity : 130,000 tons of billets and 120,000 tons of bars/rods per year). (A Damaisu-Arab Iron and Steel Union, Damascus-sponsored assignment)

Nepal Steel Works, Kathmandu, Nepal

• Feasibility report for electric arc furnace steel project, Kathmandu, Nepal.

Heavy Industrial Corporation of Malaysia BHD, Kuala Lumpur, Malaysia

• Project consultant of Trengganu Steel Plant (0.6 MT capacity) using direct reduction/electric arc furnace route.

Enterprise National de Siderurgie Usine d'El Hadjar Annaba, Algeria

• Study for augmenting hot metal output and a study of the existing water and oxygen systems.

Perwaja Trengganu Sdn, Bhd, Kemaman, Malaysia

• Technical advice and assistance for improving steel melt shop operations and performance of Trengganu Steel Plant (capacity: 60,000 tons/year) and Improvement of EAF steel melt shop operations. Examination of technological options available; 100% scrap in EAF charge or the use of HBI in the charge.

Thai Special Steel Industry Co., Bangkok, Thailand

• Feasibility report and conceptual planning for Integrated steel plant project based on the BF-BOF route (capacity: 2.3 million tons/year in stage I and 3.4 million tons in Stage II).

Arab Consulting Engineers (ACE), Dokki, Giza, Egypt

• Engineering and inspection services for mini mill project, Suez Steel Company, SAE, Suez, Egypt (capacity: 600,000 tons/year)

Alrosta Mani Euro Gulf Steel Industries

• Improvements in existing dust collection system for electric arc furnace
• Report on power quality issues during electric arc furnace operation

Ispat International (UK)

• Study report on billet making options
• Engineering services for slab caster project at Karmet, Kazakhstan

Mittal Steel Temirtau (Formarly Ispat Karmet)

• Detailed engineering services for slab caster project (capacity 5 million ton)

Caribbean Ispat Ltd, Couva, Trinidad

• Feasibility study for improvement and environmental upgradation of steel plant at Point Lisas, Couva.